Wonder Electronics

Design and Prototyping

The initial step involves the conceptualization of the product, which includes defining the product's specifications, features, and intended use (e.g., STBs for TV streaming or routers for networking). Engineers design the internal circuitry, including the motherboard, power supply, connectors, and ports. They ensure compatibility with the required communication protocols (e.g., Wi-Fi for routers or HDMI for STBs).

Sourcing Components

The required components such as the chipset (CPU, memory), connectors, casing, power supply units, antennas (for routers), and remote controls (for STBs) are sourced from various suppliers. The quality of components is tested to ensure they meet industry standards and are compatible with the overall design.

Assembly of Components

In this process, small electronic components such as resistors, capacitors, and chips are placed on the PCB using automated machines (pick-and-place machines). Larger components like connectors and ports are manually soldered onto the PCB. These components are inserted through holes in the PCB and soldered to the circuit.

Testing and Quality Control

Each unit is tested for its functionality. This includes verifying signal strength for routers (Wi-Fi and wired connectivity), testing the input/output ports, checking the remote control interface for STBs, and ensuring the device operates correctly in real-world conditions.

Functional Testing

Power-On Test: Verifies that the router powers up correctly and initializes its internal systems. Routing Function Test: Checks whether the router can route data packets efficiently and as per specifications.

Performance Testing

Throughput Test: Measures the maximum data transfer rate of the router (upload/download speeds). Load Testing: Simulates high traffic to check if the router can handle large numbers of connected devices without performance degradation.

Security Testing

Confirms that the router’s firewall is blocking and allowing traffic according to the set rules. Ensures that encryption methods (e.g., WPA3, VPN) are working properly.

Compliance Testing

Ensures the router operates within the required temperature and humidity ranges. Includes testing under extreme conditions (temperature, humidity, vibration, etc.).

Packaging

After passing testing, the devices undergo a final quality check before packaging. The set-top boxes and routers are packaged with necessary accessories, including cables, remote controls (for STBs), power adapters, and user manuals. Labels are applied, including barcodes, product information, and compliance certifications (e.g., CE, FCC).

Flexible Design Models

Testing Services

Dedicated Support Teams

Custom Hardware Development

Quality Assurance

Customer feedback analytics

Product Innovation & Technology

Telco Ops Solution

Highly efficient System

How it works